I only had thin Ply board left - so glued some wood onto the top and bottom and used my router to cut groves and a rounded lever edge at the bottom.
It took ages to get this panel right - as the space was not exactly square! The wood wasn't either. It took so long...
Anyway - here is the almost finished panel:
Much sanding and routing later... notice the aluminum strip to keep the door in place at the bottom. The top is held in place with a lock.
Undercoat and black paint coats later... these took a while to dry.
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